Lapping Machine Parts

 

• Introduction:

The Amardeep Enterprise is renowned for offering its clients high-quality products, and we only use the best raw materials to make the whole line. We also hold an ISO 9001:2015 certification. In Ahmedabad, Gujarat, we are one of the most prominent manufacturers and exporters of a wide variety of intricately designed lapping machine parts. The machine parts that we provide are made using cutting-edge technology in accordance with global standards and guidelines.

• Lapping Machine Parts:

The spare parts are extensively used in different types of lapping machines. Lapping machine parts as essential elements of Precision machinery utilized in various industries in such as automotive, aerospace, electronics, and manufacturing. The smooth and effective operation of lapping machines, which are used for the precise finishing and polishing of surfaces to tight tolerances, is greatly dependent on these parts.

In addition, the lapping machine parts are frequently included the pressure system—which exerts controlled force on the workpiece against the lap plate to ensure consistent contact and abrasion. The lapping machine's abrasive slurry system is kept intact by a variety of gaskets and seals, which guard against contamination and leaks. Operators may fine-tune parameters like pressure, speed, and abrasive concentration for best outcomes thanks to sophisticated control systems and monitoring devices, while precision bearings and drive mechanisms guarantee smooth rotation and accurate control of the lap plate.

Features of Lapping Machine Parts:

• Excellent quality
• Rigid design
• Non-corrosive material
• Clearly defined and smoothly edged
• Simple to set up
• Minimal maintenance is needed
• Simple customization
• Available at a premium cost

The lapping machine's spinning table, top weight, several conditioning rings, slurry, and machine itself are its key components. For all key and spare parts of the lapping machine, we offer a comprehensive solution. The complete line comes in a variety of shapes and sizes that can be selected to suit your needs. In addition, we provide the option to customize spare parts if you have any unique specifications.

We are the top manufacturer of lapping machine spare parts in Ahmedabad, Gujarat, as well as one of the top suppliers of lapping machine parts in India. The entire line is designed to be easily utilized both domestically and internationally. The company offers a comprehensive solution for all kinds of lapping machines and parts. To learn more, contact us by phone or inquiry.

double sided lapping machine

• Introduction:

As one of the top manufacturers of double sided lapping machines, we create our machines with premium and cutting-edge materials to meet market demands and remain competitive. A Double Sided Lapping Machine is a specialized tool for producing flat surfaces with extreme accuracy and precision. Before shipping the machine, we do all required testing to ensure that it is delivered in perfect condition.

• Double sided lapping machine:

A double-sided lapping machine is a high-precision instrument used for smooth surface finishing. The dual-sided grinding procedure used by this advanced machine allows for the simultaneous preparation of a work piece's two surfaces. Utilizing abrasive particles floating in liquid slurry, the lapping process helps a range of materials, such as metals, ceramics, and optical components, obtain a high degree of surface flatness, parallelism, and fine finishes.

The machine usually consists of two opposing lapping plates that revolve in opposite directions and are coated with an abrasive substance. By eliminating distortion and upholding tight parallelism, this two-sided method guarantees consistent material removal from both sides of the work piece. Surfaces that are exceedingly flat and smooth are the consequence of the highly regulated lapping process, which removes material at the micron level.

The ability of double-sided lapping machines to provide results with high precision in a short amount of time is well known. They are essential for improving the performance and quality of parts used in many different sectors where exact surface finishes and flatness are critical. These devices play a major role in the fabrication of parts that satisfy the ever-intense requirements of contemporary manufacturing as technology develops.

Key Features of Double sided lapping machine:

• Simple to employ
• Varying pace
• Excellent work
• Quicker procedure
• Light in mass
• Took up less room
• Lower upkeep costs

Industries that need precise tolerances and exquisite finishes, like precision engineering, electronics, and aerospace, frequently use this machine. The Double Sided Lapping Machine helps guarantee precision and accuracy when grinding surfaces with features like computer control, digital readouts, and automatic feeding systems. The user interface of this display is simple to use, which reduces setup and operation time. Moreover, it has a dust-resistant cover that keeps all surfaces free of particles. With the use of this capability, users may easily monitor and change the machine's performance.

We pledge to provide the best equipment possible, handcrafted specifically for each customer and put through a rigorous quality control procedure. This is necessary to have a sizable consumer base in the international market in addition to India. We are the only providers in India of the best lapping machines available, which give your items an excellent finish.

Lapping Machine is used for polishing. The term "lapping" is used to describe a number of various surface finishing operations where loose abrasive powders are used as the grinding agent at normally low speeds. It is a process reserved for products that demand very tight tolerances of flatness, parallelism, thickness or finish.

WORKING: 

The word LAP is an abreviation which is Loose Abrasive Process.This involves the use of Abrasive (hard or brittle) particles to modify the work-pieces.The Abrasive Particles are mixed with a Water- Base/Oil Base Liquid. The mixed Abrasive and Liquid is called a “Slurry”, this is a Liquid Cutting Tool.The Slurry is placed on a Rotating Motorized iron plate Called a “Lap Plate”.Rolling/Sliding Action of Abrasive Grains between the plate and work piece.

The basic theory of lapping begins with the materials being placed between the confines of affecting rings directly onto the surface of a rotating lap plate that is covered with a perfectly balanced film layer of slurry.These rings run on the surface of the Lapping or Polishing Plate which contains and gives drive to the pieces being lapped. By having chambers on their outer edges, the rings help to impregnate the Lapping Plate with the diamond abrasive. The rings can also be used to help control the lapping plate flatness.Concurrently the abrasive is acting on the lap plate via the contact surface of both the components and conditioning rings causing wear that when controlled by adjustable radial ring position will effect spherical curvature changes to maintain a flat lap plate condition. The standard number of conditioning rings used is three but four rings are common on some larger Machines. For special applications, however, special ring sizes can be used.

Lapping Machines Supplier

We are leading Manufacturer and Supplier of Lapping Machines in Ahmedabad, Gujarat, India. We are positioned among the famous associations that are locked in to give the best scope of Lapping Machine. Our provided lapping machine is made by using high quality segments and most recent innovation keeping in pace with industry standards. This lapping machine is all around tried on different boundaries for dispatching an immaculate reach. 

We offer this lapping machine in various specifications at ostensible rates inside a given time period. In activity, the rings stay in one area as the lapping plate pivots underneath them. In this machine, a little slurry pumps can be seen along the edge, this pump takes care of rough slurry onto the turning lapping plate. These are given according to the set business standards and rules. We make these items accessible to the client at industry leading costs.

SALIENT FEATURES:

• Lap Plate and conditioning Rings made from alloy Cast Iron Castings and provided with serrations on top for effective removal of sludge and proper flow abrasive to the work piece.
• A pump feeds the slurry to the Lap Plate through a jet regulated to required amount.
• Conditioning Rings are held in position by adjustable yoke and guide rollers and rotate freely on Lap Plate to continually keep the Plate flat and true.
• Design of main spindle bearings impart heavy axial load capacity, maximum stability, long life and smooth performance.
• Main motor is operated using variable frequency drive for jerk free start and smooth stop operations, as well as for operation at variable speed.
• Smooth Machined weights and felt pads are provided for all the conditioning Rings.Incorporated with auto-stop through preset Digital timer.

Lapping Machines Manufacturer

 
We are a leading manufacturer and supplier of lapping machines in Ahmedabad, Gujarat, India. We are well established among the reputed associations involved in providing the best scope of lapping machine. Our supplied lapping machine is designed fast with industry standards using high quality parts and the latest innovations. This lapping machine tries very hard at different boundaries to send the correct boundaries.

We offer this lapping machine in various details at apparent rates within a specified time frame. Lapping is a complete process used for the production of level surfaces. The cast iron lap of a lapping machine is used to grind the slurry into a water-soluble glycol solution. Again, a closed adhesive item can be used on a support plate. The slurry creates an adhesive film between the base lapping plate and the areas to be folded. 

The part stock is slowly taken out by the rolling and sliding function of the grinding grains between the lapping wheel and the workpiece. The slurry, with the removed portion, leaves the table. We are manufacturing the best quality products with the use of qualified raw materials and latest technology. We are supplying this lapping machine at the best price in the market. 

We are providing the best quality products in different market of India like Ahmedabad, Chennai, Kerala, Kolkata, Surat, Mumbai, Delhi, Indore, Vadodara, Pune, Bhopal, Kochi, Assam, Bihar, Hyderabad, Bangalore, Mysore, Hubli and some other places.